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Single-Color Stack Flexographic Printing Machine for Burger Paper & Food Wrapping
The MJRY series stack-type flexographic printing press features a precise registration system, an efficient drying system, and customizable tension control functions. It ensures stable and consistent printing results while minimizing waste. The anilox roller, doctor blade, printing plate, and automatic web guiding system optimize production efficiency and improve print quality, making it an ideal choice for companies in the flexible packaging and label printing industries.
- Description
- Feature
- Parameters
- Application
- Details Display
- Q&A
Description
MJRY series stack-type flexographic printing press can be equipped with post-press processing units such as die-cutting and slitting units. It is suitable for printing on paper and label products such as coffee cups, ice cream cups, promotional labels, shampoo labels, perfume bottle labels, hamburger wrappers, and paper placemats.
Feature
- High-Speed Production: The efficient motors and drying system ensure high-speed production of the MJRY series without sacrificing print quality.
- Integrated Processing Capability: The system integrates unwinding, printing, varnishing/coating, drying, and rewinding processes, improving production efficiency and reducing labor costs.
- High-Quality Anilox Rollers: Anilox rollers ensure uniform ink transfer, guaranteeing consistent print quality on various substrates.
- Magnetic Brakes and Clutches: The unwinding and rewinding units are controlled by magnetic brakes and clutches, providing precise tension control.
- Flexible Substrate Compatibility: This printing press can handle a variety of materials, including paper, plastics, and films.
- 360° Registration Adjustment: The 360° registration adjustment function of the printing units ensures accurate registration and perfect color reproduction.
- Rapid Drying with Infrared Dryer: Each printing unit is equipped with an infrared (IR) dryer, ensuring rapid drying after printing without affecting print quality.
- Automatic Rubber Roller Separation: When the machine stops or operates at low speed, the rubber rollers automatically separate to prevent ink and water from drying on the rollers.
Parameters
| Model | MJRY Series |
| Max Printing Width | 850-1000mm |
| Print Repeat Range | 180.975-444.5mm |
| Colordecks | 2-8 colors |
| Mechanical Speed | 100 m/min |
| Printing Speed | 100 m/min |
| Precision | ±0.15 mm |
| Rewinding Diameter | 1500 mm |
| Unwinding Diameter | 1500 mm |
Application
Case Study 1: Aluminum Foil
This stacked flexographic printing press is specifically designed for aluminum foil printing, making it ideal for applications such as beverage can packaging, food packaging, and pharmaceutical packaging. It achieves vivid, precise printing results on products like chocolate packaging, soft drink labels, and cigarette packaging, providing strong visual appeal and durability.
Chocolate Packaging
Soft Drink Labels
Cigarette Packaging
Case Study 2: Self-Adhesive Labels
This stacked flexographic printing press is ideal for printing cosmetic, beverage, and food packaging. It achieves clear and vibrant printing results on self-adhesive materials, ensuring the durability of wine bottle labels, shampoo labels, and snack packaging.
Self-Adhesive Labels
Wine Bottle Labels
Shampoo Labels
Case Study 3: Paper
Our machine delivers high-quality printing results on kraft paper, white paper, and other substrates, such as paper shopping bags, food packaging bags, and napkins. It is ideal for applications such as eco-friendly shopping bags and takeout food containers.
Paper Shopping Bags
Food Packaging Bags
Napkins
Case Study 4: Plastic Film
This stacked flexographic printing press excels at printing on plastic films, making it ideal for flexible packaging solutions. It can achieve clear and sharp printing results on materials such as polyethylene and polypropylene, providing vibrant designs for shopping bags, garbage bags, retail bags, trash bags, and snack packaging.
Shopping Bags
Retail Bags
Garbage Bags
Details Display
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| Unwinding Unit of Stack Type Flexo Press for Aluminium Foil | Auto Web Guiding System of Stack Type Flexo Press for Plastic Film |
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| Tension Controller of Stack Type Flexo Press for Paper Cup | Control Panel of Stack Type Flexo Press for Napkins |
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| Printing Unit of Stack Type Flexo Press for Hamburger Boxes | Drying System of Stack Type Flexo Press for Salad Boxes |
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| Slitting Unit and Web Break Sensor of Stack Type Flexo Press for Yogurt Aluminium Foil Cover | |
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| Rewinding Unit of Stack Type Flexo Press for Yogurt Aluminium Foil Cover | |
Q&A
- 1. How do your stack type flexo press drive the cylinder rollers in these printing units?
Our machine printing unit include plate cylinder, impression cylinder, fountain cylinder, anilox cylinder, ink tray, flexible plate and doctor blade. We have two types driving system for these cylinder in printing units, timing belts driving and gear motors driving.(click to know more details)
- 2. How to transfer ink from the ink fountain to the printing substrate?
The fountain cylinder pick up ink and pass ink to the anilox cylinder. The the doctor blade removes the excess ink from the smooth non-engraved portions of the anilox roll and the land areas of the cell walls. Anilox cylinder even spread ink in the surface of the flexible plate. Impression cylinder and plate cylinder press substrate and transfer ink to substrate material surface.
- 3. How does your flexo printing press machine improve color registration accuracy?
Color registration system is one of the most factors in the flexo printing machine. We adopt different method to adjust color registration. The best one is full automatic color registration system which can be run in the control panel. You also can choose other method according your products. If your printing pattern is simple, you also can use manual adjustment. (click to know more about color registration)
- 4. Which type doctor blade install in your stacking type flexographic printing machine?
Our stack type and central drum impression flexo printing machine adopt chamber type doctor blade. Chamber doctor blade system have many advantages, including improved printing quality, reduce ink waste and lower cleaning costs.
- 5. How to choose a set correct ceramic anilox rollers for our products?
Our flexo printing machine adopt ceramic anilox roller as ink transfer roller. You can send your printing pattern AI format file. Our engineers will provide a solution to you according your patter colors and saturation requirements. Because LPI(line per inch) and BCM very impressed printing quality.
- 6. How is the tension of the unwinding and rewinding unit controlled?
Our flexo printing machine adopt magnetic brakes or motors to control unwinder and rewinder tension. Magnetic brake can well control paper rolls and non woven fabric materials tension. If you need print flexible packaging film, we suggest motor control tension. Because motor output tension is more sensitive which is better for pressure sensitive material (such as opp, bopp, pvc film, lamination, self adhesive paper rolls).
- 7. Can I add static image inspection system to my flexo printing machine?
Of course you can. The static image inspection system uses a high-resolution camera to capture the printing image in real time, checking whether the "+" pattern printed by each color printing plate roller on the printing material overlaps to ensure color registration accuracy. The operator checks the screen to see whether the "+" pattern of each color on the printing material overlaps. The static image inspection system also provides real-time feedback and alarms. If there is no overlap, the automatic color registration system can be used to adjust, or the plate roller position can be adjusted manually.
- 8. How do I change the plate roller? How long will it take me?
First, you should stop the flexo printing machine to clean up the ink, paper scraps and other debris around the plate roller.
Then, use a wrench to loosen the fixing bolts at both ends of the plate roller, gently tap to separate the old plate roller from the printing roller, and use a lifting device to move the old plate roller out.
Next, put the new plate roller accurately into the installation position and tighten the bolts.
Finally, adjust the pressure between the new plate roller and the printing roller, and start the machine for the first printing. During the process, check whether the plate roller runs smoothly, whether there is any abnormal noise or vibration, and the printing effect.
Usually, it takes 30 minutes to 1 hour to replace the plate roller. If the plate roller is large or the installation position is complicated, it may take 2 hours or more.
- 9. How can I prevent the anilox roller cells from clogging when my flexo printing machine stops running?
The anilox roller can be cleaned in time by hot alkali solution or ultrasonic cleaning, or by using a pre-inking motor. The pre-inking motor converts electrical energy into mechanical energy to drive the anilox roller to rotate slowly, keep the ink circulating in the anilox roller cells, prevent deposition and drying, and help dissolve and disperse some of the dried ink.
- 10. When I need to print on both sides, do I need to add special structure to this machine?
If you choose to print alternately, you need to equip a turn bar. It can be installed between two adjacent printing units, uses rollers and air pumps to flip the material for printing the back side after the front side.
If you choose to print synchronously (printing on both sides at the same time), two independent printing units are required to process the front and back sides respectively.
The specific configuration of the 4-color flexo printing machine is as follows:
1 color group prints the front side, 3 color groups print the back side: suitable for the situation where the front side printing content is less and the back side printing content is more.
2 color groups print the front side, 2 color groups print the back side: suitable for the situation where the front and back printing content is relatively balanced.
The specific configuration of the 6-color flexo printing machine is as follows:
3 color groups print the front side, 3 color groups print the back side: suitable for the situation where the front and back printing content is relatively balanced and more.
2 color groups print the front side, 4 color groups print the back side: suitable for the situation where the front printing content is less and the back printing content is more.
4 color groups print the front side, 2 color groups print the back side: suitable for the situation where the front printing content is more and the back printing content is less.
- 11. What drying systems can be equip for this model of machine? How do I choose the drying system?
This model machine can be equip with hot air, UV, IR, LED drying system. Different printing materials and inks require different drying systems.
Solvent-based inks are usually dried with hot air drying system or hot air + infrared drying system. Hot air evaporates the solvent and infrared heats the surface. UV inks are usually cured with UV drying system without heating. Water-based inks contain more water and need to be dried with hot air drying system.
Paper materials are generally dried with hot air drying system or hot air + infrared drying system to ensure uniform heating and avoid deformation. Film materials are easy to deform and are often dried with low-temperature hot air drying system. Special materials such as metal foils are often dried with hot air drying system or infrared drying system to prevent damage.
